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  • Air Plasma Spray Processes
    Industrial requirements These coatings provide dense smooth coatings with industry standard Rockwell hardness values Other materials enhance surface requirements utilizing a Ceramic Coating These materials include Aluminum Oxide Zirconium Oxide Titanium Dioxide Chromium Oxide Magnesium Zirconate High Velocity Oxygen Fuel Spray These coatings have low thermal conductivity combined with a high melting point that can be recommended as a Thermal Barrier Coating or resistant to wear by abrasive grains They can resist particle erosion and cavitation in low and with some materials high temperatures such as combustion chambers of diesel and jet engines Additional exotic materials such as Tantalum Niobium and Molybdenum are best suited for the Plasma Flame Spray process as well Practically any powered material can be served through the metal spray processes to produce a variety of coatings for a myriad of Industry applications and engineered purposes Description of Plasma Flame Spray Plasma Flame Spray coatings are used extensively for a wide range of industrial applications The technique generally involves the spraying of molten powder through a plasma arc stream The plasma arc machine can best be defined as follows a gun operating on a direct current which sustains a stable non transferable electric arc between a thoriated tungsten cathode and an annular water cooled copper anode An Inert gas generally argon complimented by a few percent of an enthalpy enhancing gas such as hydrogen is introduced through the electric arc in a swirling vortex fashion The pressurized gases are ionized through the electric arc and exit the nozzle of the gun The plasma arc flame which axially rotates due to the vortex momentum exits the gun effectively in excess of 15 000K for a typical dc torch operating at 40 kW A variety of materials can be used for the Plasma Flame Spray process Because of

    Original URL path: http://www.accuwright.com/air_plasma.php (2016-04-27)
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  • Cold Gas Dynamic Spray Coatings
    great coating Low temperature application High density No oxide layering between particles Solid State material deposition Easily machined and finished For Aircraft Component Repair aluminum and aluminum matrix powders are applied to gear box housings and actuators providing a low heat coating that is machine able and anti corrosive It edges well at substrate boundaries and easily matches the look of parent materials The Cold Spray material is easily applied to single gouged or damaged zones as well as full surfaces and diameters All Cold Spray coatings are dense and oxide free They exhibit solid material characteristics and have super high bond strengths A niche repair for damaged Aluminum and Magnesium parts and their alloys Although the best materials suited for the Cold Spray process are low melting metals such as Aluminum Zinc and Copper Accuwright is a leader in the Cold Spray community offering materials like INCO 625 and 718 Titanium Nickel and other Super Alloy grades to create more applications in all industries Whether your repair is Aerospace Automotive or Industrial Cold Spray can provide a repair coating to meet the changing needs of your industry Description of Cold Gas Dynamic Spray Cold spray is a kinetic spray process utilizing supersonic jets of compressed gas to accelerate near room temperature powder particles at ultra high velocities The unmelted particles traveling at speeds between 500 to 1 500 m sec plastically deform and consolidate on impact with their substrate to create a coating system The basis of the cold spray process is the gas dynamic acceleration of particulates to supersonic velocities 300 1200 m sec 1 and hence high kinetic energies so that solid state plastic deformation and fusion occur on impact to produce dense coatings without the feedstock material being significantly heated This is achieved using convergent divergent

    Original URL path: http://www.accuwright.com/cold_gas.php (2016-04-27)
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  • Thermal Spray | Metallization Processes
    Spray Cold Gas Dynamic Spray Thermal Spray Metallization Thermal Spray Metallization Processes Many thermal spray coatings are unique in that they are for special applications such as metal build up to enhance the part s performance or an aesthetic value to increase a visual effect of metal on non metallic surfaces Utilizing Oxygen Fuel for the Thermal Spray Coating requirement metallic materials are applied to provide metallic characteristics that when machined or brush finished exhibit a shiny metal finish These coatings may show a low or high luster for a great appearance Additionally many Thermal Spray Wire materials can be flame sprayed for coatings and surface treatment Zinc and Aluminum provide excellent salt air protection Silver and tin make for outstanding electronic connections while molybdenum and nickel can restore and enhance high speed shaft diameters Metallizing is a form of our thermal spray processes It s meaning is to apply a metal coating It includes the coating processes of Flame Spray Plasma Arc Spray and Twin Wire Arc Spray using a form of metal material For example we can apply a thin aluminum coating to headers and engine brackets for corrosion protection and heat dissipation we call cool coatings Other examples of metal coating are Hard facing on metal stamp tooling for sheet metal forming Corrosion coating for ore extraction in mining processes Creation formation of injection mold tooling Description of Thermal Spray Metallization Processes Metallizing is any form of our thermal spray processes It s meaning is to apply a metal coating It includes the coating processes of Flame Spray Plasma Arc Spray High Velocity Oxygen Fuel HVOF Spray Cold Spray and Twin Wire Arc Spray using a form of metal material For example we can apply a thin aluminum coating to headers and engine brackets for corrosion protection

    Original URL path: http://www.accuwright.com/thermal.php (2016-04-27)
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  • Performance Restoration Automotive Coatings
    Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Electronics Semi conductor Twin Wire Arc Spray Combustion Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Automotive Coating Services Many automotive parts are repaired and enhanced by thermal spray coatings for performance and restoration Auto bodies can be filled with metallic materials instead of epoxy based fillers Engine parts and shafts are easily repaired and restored or enhanced Hot parts are cooled by coating systems by increasing surface area on air cooled parts Turbo housings and assemblies are enhanced by providing close tolerance blade to compressor clearance and thermal barrier coatings Old car buffs can find metallic restoration to cosmetic parts no longer made to create a just like new appearance in aging and collector cars and buggies We feature the following automotive processes Plasma Spray Twin Wire Arc Spray Combustion Wire Powder Spray HVOF High Velocity Oxygen Fuel Spray Cold Spray All are applied with robotic control for repeatability and consistent process parameters For more information about our services Call us Today 1 877 247 9108 Accuwright Coating Services Twin Wire

    Original URL path: http://www.accuwright.com/automotive.php (2016-04-27)
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  • Commercial and Industrial Coatings
    Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Commercial Coating Services Many applications are fulfilled by thermal spray to provide wear and corrosion to fabricating components Applications of hard face and restoration are used in items such as valve bodies and actuators Fabrication hardware is enhanced by applying a coating that resists the manufacturing environment of acid wear and other factors to create a mechanical barrier for adding longevity and process improvement to fabrication tools Industrial Coating Services Many industrial applications require thermal spray to refurbish enhance and restore parts back to new condition for operations such as IGT Industrial Gas Turbines These are large gas turbine jet engines that generate electricity to power cities manufacturing plants and large ships Many IGT parts are rebuilt for return to service by thermal spray applications of diameter and surface restoration as well as Hard facing and Thermal barriers in combustion chambers and liners Valves and Heaters These are parts that need repair or enhancement of hard surfaces for wear and corrosion protection We feature the following commercial and industrial processes Plasma Spray Twin Wire Arc Spray Combustion Wire Powder Spray HVOF High Velocity Oxygen Fuel Spray Cold

    Original URL path: http://www.accuwright.com/commercial.php (2016-04-27)
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  • Electronics | Semi-conductor Coatings
    Semi conductor Twin Wire Arc Spray Combustion Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Electronics Semi conductor Coating Services From Sputter and Thin film applications to micro chip manufacturing thermal spray coatings improve and enhance operations and provide for substantial process material fabrication Micro chip production requires tools and machines to collect over flash of sputter and thin film processes to maintain longevity of production and clean operations Sputtering machines require specialized materials as targets to provide the correct metallic film for circuitry paths and coatings for just about every industry From furnace and hipping tools to etch and ion implantation thermal spray coatings improve the process applications New developments in Cold Spray now allow us to apply proprietary materials of Solid State form on sputter targets Allowing the most effective and accurate material compositions available today With no porosity and oxide layering this development is paramount to thin film applicators We feature the following electronics semi conductor processes Plasma Spray Twin Wire Arc Spray Combustion Wire Powder Spray HVOF High Velocity Oxygen Fuel Spray Cold Spray All are applied with robotic control for repeatability and consistent process parameters

    Original URL path: http://www.accuwright.com/electronics.php (2016-04-27)
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  • Message Send Error | Accuwright Inc.
    Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Commercial Industrial Twin Wire Arc Spray Combustion Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization Electronics Semi conductor Twin Wire Arc Spray Combustion Powder Wire Spray High Velocity Oxygen Fuel Spray Air Plasma Spray Cold Gas Dynamic Spray Thermal Spray Metallization We re Sorry Send Error Encountered There was an error while attempting to send your message Please return to the previous page and verify that all required fields were entered prior to sending your message If you feel you have received this message in error please call us at 480 892 9595 and we will be glad to assist you Thank you for helping us gather the information needed to properly answer your questions Hours of Operation Arizona USA Monday Friday 7 00am 3 30pm Saturday Sunday and Holidays Closed Accuwright Industries Inc Corporate Offices 1350 North Mondel Drive Gilbert Arizona 85233 USA Phone 480 892 9595 Toll free 1 877 247 9108 Fax 480 892 9799 Map and Driving Directions Accuwright Industries Inc Driving directions from Industry Links Aerospace Automotive

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