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  • morganic metal solutions limited metal plating copper nickel chrome plating
    on years of experience to transform a traditional process into a true 21st Century nanotechnology manufacturing solution Our process enables us to literally grow in nano crystalline metal electroforms that are remarkable strong and lightweight with exceptional thermal and electrical conducting properties The virtually limitless applications of these properties are ideal for a huge range of emerging nanotechnology and established manufacturing processes from coating for rapid manufacturing and prototyping products

    Original URL path: http://morganicmetalsolutions.com/ (2016-04-29)
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  • professional metalising services from morganic metal solutions plating copper nickel chrome plating
    face on a composite mould tool but with no real success Plating of the mould face was tried on many previous occasions but the metal shim invariably came away with the moulded part regardless of how good the release agents were and with the problem being particularly noticeable when moulds were repeatedly passed through an autoclave The use of machined aluminium moulds with their inevitable thermal mismatch requires design concessions to allow removal of the cured part due to contraction of the metal on cooling from cure temperatures Also the machining of aluminium billets limits the size of a component with several parts being required to make up a single large component There is now finally a true and extremely versatile alternative For more information here Cryogenic Engineering The requirement for low mass pure copper heat exchangers in cryogenic engineering had always been addressed by machining pathways into solid copper but by manufacturing as electroforms in nano crystalline copper performance of these heat exchangers can improved dramatically Very significantly nanocrystalline copper loses none of its mechanical properties in liquid nitrogen which allows for complex pathways in the electroform to contain the coolant with all relevant fittings being incorporated This is an excellent application of nanotechnology as internal pathways with details well beyond the capability of machining can be generated by rapid prototyping to 15 micron build accuracy These are then encapsulated and the wax former removed to provide hermetically sealed hollow forms incorporating all fixings and or pipe work This form can then for example be replicated as a stack using pure copper no thicker than 200 microns and a bellows to accommodate expansion and contraction can be readily built in Morganic Metal Solutions prototypes have been developed in association with Oxford University and associated companies For further information contact

    Original URL path: http://morganicmetalsolutions.com/applications.htm (2016-04-29)
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  • contact morganic solutions limited for metal plating copper nickel chrome plating
    get back to you as soon as possible We look forward to hearing from you There is a handy form below that will invoke a response within 24 hours Morganic Metal Solutions Ltd Unit 7 Manor Farm Business Park The

    Original URL path: http://morganicmetalsolutions.com/contact.htm (2016-04-29)
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  • technical papers morganic metal solutions metal plating
    of Electroformed Copper PDF Metal Faced Flexible Composite Tooling MFCT PDF Fatigue Crack Growth Behavior of Nanocrystalline Copper for Chip to Package Interconnects This file is a PowerPoint presentation These reports are in PDF format and you will need Adobe

    Original URL path: http://morganicmetalsolutions.com/pdf_central.htm (2016-04-29)
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  • press articles morganic metal solutions limited
    Graeme Fidler at Aquascutum with sculptor Antony Gormley Graeme Fidler Antony has made creative changes to our surroundings he has continued to inspire me with works such as Allotment II Event Horizon and Static By revitalising the human image through a dynamic investigation of the body Antony has evoked emotion and feelings creating work that we can live with and enjoy His use of material is also something that has always intrigued me from fibreglass to concrete to stainless steel The details is unique throughout his work which in some way is reminiscent of my way of design I was thrilled to be asked to be a part of this project it has been a wonderful experience to work with Antony to create Habitat Antony Gormley OBE is the celebrated sculptor behind Angel Of The North Antony Gormley Habitat is a wool mohair fully canvassed suit tailored by Graeme Fidler of Aquascutum and electroformed by Ross Morgan of Morganic Metal I think of it as a cave Clothing is the intimate form of architecture here transformed through an industrial process That makes the suit both more durable and more organic the place where a man might dwell is rendered self

    Original URL path: http://morganicmetalsolutions.com/press.htm (2016-04-29)
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  • the process at morganic metal solutions
    of a meter much smaller than that of conventional metals and with crystal sizes below 100 nano metres The crystals in our metal structures are actually 35 to 45 nano meters in size and most importantly they are aligned in a uniform honeycomb fashion making them exceptionally strong The way in which these metal crystals are deposited from a chemical solution gives our nanocrystalline copper mechanical properties more like mild steel than the relatively soft copper from a conventional ore refining process See Technical Paper for more details Our process also gives the metal exceptionally high properties of both thermal and electrical conductivity This is not an electroplating process where an existing metal object is simply coated with a different metal we actually manufacture nanocrystalline metal objects by growing them onto a mould to make either hollow forms or encapsulations of any shape or complexity from under a millimetre to well over a metre in size By the very nature of this process it becomes possible to produce forms in metal that are impossible to manufacture through conventional processes and at a very competitive cost due to the relatively low manufacturing cost of producing moulds to grow metal on to

    Original URL path: http://morganicmetalsolutions.com/the_process.htm (2016-04-29)
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  • RP rapid prototyping with morganic metal solutions limited metal plating copper nickel chrome plating
    structure will not allow the part to deform across a far greater temperature range than the bare RP Any thickness can be deposited we could build a one metre cube if required but more commonly a thickness of 150 microns is applied to an RP It is more accurate to think in terms of growing an identical part on top of the substrate Where tolerances are critical it is necessary to under build the RP by 150 microns 0 15mm to allow for this For example hole diameters need to be enlarged by 300 microns to accommodate 150 microns on each radius To think of the process as plating can be very misleading as the only common factor is electrolysis and this is actually electroforming the use of electrolysis to make a part by Nett Shape Forming in nanocrystalline metal NOT merely applying an alternative finish to an existing part The application of Morganic Metal Solutions process to Rapid Prototyping can extend to cover virtually every conceivable field of engineering endeavour Examples include Fully Finished Prototypes Models of consumer goods kettles toasters food mixers taps etc in fully finished form polished and chromed for example for market evaluation Wind Tunnel Models This imparts strength to the RP to allow for comparison with Carbon Fibre Composites RF Screening Nanocrystalline copper can be applied selectively to achieve definitive RF and Electrical Noise screening Antennae Forms of antenna can be grown that defy machining or fabrication Metal can also be applied selectively to any given pattern Vacuum form tooling Moulds can be produced with hard metal surfaces to impart the desired finish Hollow Forms The addition of a high tolerance wax build Rapid Prototyping has created the prospect of hollow forms in a way that was previously not possible Making small to moderate

    Original URL path: http://morganicmetalsolutions.com/rapid_prototyping_rp.htm (2016-04-29)
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  • morganic metal solutions metal faced flexible composite tooling
    machined aluminium moulds with their inevitable thermal mismatch requires design concessions to allow removal of the cured part due to contraction of the metal on cooling from cure temperatures Also the machining of aluminium billets limits the size of a component with several parts being required to make up a single large component There is now finally a true and extremely versatile alternative Morganic Metal Solutions can produce large currently up to 1800mm x 450mm x 450mm and increasing single piece moulds in carbon fibre metal faced in Nano Crystalline Copper with a Nickel or Nickel Chrome finish as an integral part of the structure This means that it will not separate from the mould even with repeated use Nano Crystalline Copper has a crystal structure of 35 45 nanometres giving it mechanical properties closer to those of mild steel than those normally associated with copper or any of its alloys and a metal surface that is fully conformal and precise to tolerance The resultant moulds can be flexed to varying degrees or as required in specific areas only This means that even perfect right angles can be removed readily and returns can also be popped out with no deterioration

    Original URL path: http://morganicmetalsolutions.com/metal_faced_flexible_composite_tooling.htm (2016-04-29)
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