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  • In-line systems
    Crystallising Crystalliser Conveying Material loaders for granulate Material loaders for powder Metal separators Proportioning valves Colortronic material loaders Controls Drying controls Conveying controls Dosing mixing controls Colortronic controls Storage Blanketing bin BB 60 Silos Jobs Service mo s corner Hotline Commissioning Training Maintenance Innovation Innovation award Innovation process How to apply Evaluation criteria Conditions of participation About us Us Vision Philosophy Values Goals Strength Organisation History motan news Exhibitions News motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Injection moulding Blow moulding Extrusion Compounding In line systems High voltage cables Extruded foams Fibres filaments Chemicals In line systems Process description An In line system combines two normally separate value adding processes into one single process For example combining compounding and injection moulding or compounding and extrusion Typical end products High volume long production runs for end consumer products For example vehicle bumpers plastic sheeting for road construction automotive components It is a part manufacturing process and is not based on lot sizes i e weight Process Compounding and injection moulding The raw materials are fed into the heated barrel of a twin screw extruder Here the recipe will be mixed to achieve a homogenous blend and the molten plastic is fed directly into a melt buffer and then to an injection unit where the melt is forced into a mould cavity Once the plastic has cooled and hardened the mould opens and the part is ejected Compounding and extrusion The raw materials are fed into the heated barrel of a twin screw extruder Here the recipe will be mixed to achieve a homogenous blend and the molten plastic is fed directly into a secondary screw or gear pump where the melt will be

    Original URL path: http://www.motan-colortronic.com/solutions/in-line-systems.html (2016-05-01)
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  • High-voltage cables
    motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Injection moulding Blow moulding Extrusion Compounding In line systems High voltage cables Extruded foams Fibres filaments Chemicals High voltage cables Typical products Submarine cable Typical material XLPE as insulation material XLPE with 30 carbon black as semiconductive material Typical material throughputs Insulation material 300 500 kg h Semiconductive material 90 200 kg h Process description Extruder line with one extruder for insulation and two co extruder for inner and outer semiconductive screen Materials handling for polymer insulated power cables Our materials handling technology ensures the highest demands on product purity and the residual moisture content of the polymer granulate It is especially suitable for very demanding applications such as polymer insulated power cable production All the components of the material handling system are designed to ensure a high degree of cleanliness and reliable drying of the material The dust free transportation and drying of the polymer granules before processing is an important prerequisite for high quality products efficient production and trouble free manufacturing Clean room design and closed material handling is recommended from the beginning to ensure top performance We have started a new approach in transportation and drying of insulated and semiconductive materials to supply cable manufacturers with tailor made solutions Dust and contamination free transportation into drying bins or extruder hoppers is guaranteed by vacuum conveying or gravity feeding technology Vacuum conveying technology offers most flexibility to plant building requirements and ensures dust free transportation with central dust separation Gravity feeding technology is recommended for top performance manufacturing of high voltage and extra high voltage power cables and for vertical production lines Low temperature drying technology offers best process conditions for dehumidifying insulation

    Original URL path: http://www.motan-colortronic.com/solutions/in-line-systems/high-voltage-cables.html (2016-05-01)
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  • Extruded foams
    Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Injection moulding Blow moulding Extrusion Compounding In line systems High voltage cables Extruded foams Fibres filaments Chemicals Extruded foams Typical end products XPS plates floor coverings insulation carpet backs Typical materials PS PVC PE PP nucleating and foaming agents Typical througputs 500 2000 kg h Process descpription In the typical manufacturing process of extruded foaming materials the initial polymer e g polystyrene resins and nucleating agents e g talcum are mixed at the intake of a single or twin screw extruder After melting and mixing a liquid foaming agent is injected downstream into the extruder barrel A shaping instrument at the outlet of the second extruder After introduction of the foaming agents into the polymer melt the extrudate must be cooled for an optimal foam structure This is best achieved by using a second extruder The extrudate passes through a shaping instrument located at the outlet of the second extruder The diameter of the extrudate increases through expansion A sizing sleeve geometrically determines the final dimensions of the profiles Water flows through canals in the sleeve and cools the extrudate The wall thickness is regulated according to the material throughput and discharge speed After the foam profiles cool and solidify they will be cut to measure into plates slabs or tracks by a fixed cutter in the sizing sleeve before leaving the offtake station Depending on the application the foam plates slabs will be fed to an edge and or longitudinal cutter The tracks will be coiled up while the cut plates slabs are piled up for further processing steps i e lamination pressing stamping etc Leftover waste materials will later be ground and reprocessed into granules This recycled material will be blended in with virgin

    Original URL path: http://www.motan-colortronic.com/solutions/in-line-systems/extruded-foams.html (2016-05-01)
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  • Fibres & filaments
    Injection moulding Blow moulding Extrusion Compounding In line systems High voltage cables Extruded foams Fibres filaments Chemicals Fibres filaments Typical products Chemical fibres carpets textiles Typical materials PA PET PP additives Typical throughputs 500 kg h Process description When typically manufacturing technical fibres or carpet filaments two or more ingredients are dosed and mixed together and then fed into the throat of a single screw extruder To assure consistent colour in the final filament the individual components and masterbatches pigments dyes are increasingly being dosed gravimetrically by weight rather than by the less precise volumetric approach Dosing by weight continuously adjusts for variations in the bulk density or specific gravity of the dry or liquid blend components providing a consistent end product The thermoplastic filaments are produced using special geared pumps called spin pumps and heated spinneret dye heads capable of extruding up to several hundred filaments simultaneously Because the filaments will be stretched to the desired denier it is especially important that the diameter of the extruded filaments does not vary Uniform melt distribution and temperature are highly critical The spin pumps act to provide the required smooth constant melt flow independent of small variations in extruder rate After forming the filaments typically drop vertically into a continuous cooling tower where the strands solidify under forced air In addition there are dry wet or gel spinning processes Depending on the application the filaments then move on to one or more cycles of stretching In stretching the filaments are routed through a set of godets whose speed differentials are closely controlled to produce the specified strength and denier Where a textured filament or strand of filament is desired the product may be passed through a texturing unit before or after spinning as required A typical texturing unit uses high pressure

    Original URL path: http://www.motan-colortronic.com/solutions/in-line-systems/fibres-filaments.html (2016-05-01)
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  • Chemicals
    made masterbatches In line systems High voltage cables Extruded foams Fibres filaments Chemicals Products Dosing mixing Volumetric dosing mixing units Gravimetric dosing mixing units Colortronic dosing mixing units Drying Dry air dryer Hot air dryer Compressed air dryer Drying bins Colortronic dryer Crystallising Crystalliser Conveying Material loaders for granulate Material loaders for powder Metal separators Proportioning valves Colortronic material loaders Controls Drying controls Conveying controls Dosing mixing controls Colortronic controls Storage Blanketing bin BB 60 Silos Jobs Service mo s corner Hotline Commissioning Training Maintenance Innovation Innovation award Innovation process How to apply Evaluation criteria Conditions of participation About us Us Vision Philosophy Values Goals Strength Organisation History motan news Exhibitions News motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Injection moulding Blow moulding Extrusion Compounding In line systems Chemicals Chemicals Process description For motan colortronic chemical manufacturing processes can be either continuous or discontinuous multi stage or single stage Included are all products which are not based on plastics nor are in the pharmaceutical and food industries Typical end products For example pigment mixtures agricultural mixtures detergents ceramics sintered metal and hard

    Original URL path: http://www.motan-colortronic.com/solutions/chemicals.html (2016-05-01)
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  • Products
    Compounding Fibre reinforced compounds Filler compounds Monopigment and additive masterbatches Tailor made masterbatches In line systems High voltage cables Extruded foams Fibres filaments Chemicals Products Dosing mixing Volumetric dosing mixing units Gravimetric dosing mixing units Colortronic dosing mixing units Drying Dry air dryer Hot air dryer Compressed air dryer Drying bins Colortronic dryer Crystallising Crystalliser Conveying Material loaders for granulate Material loaders for powder Metal separators Proportioning valves Colortronic material loaders Controls Drying controls Conveying controls Dosing mixing controls Colortronic controls Storage Blanketing bin BB 60 Silos Jobs Service mo s corner Hotline Commissioning Training Maintenance Innovation Innovation award Innovation process How to apply Evaluation criteria Conditions of participation About us Us Vision Philosophy Values Goals Strength Organisation History motan news Exhibitions News motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Dosing mixing Drying Crystallising Conveying Controls Storage Products and systems A world of possibilities motan colortronic offers peace of mind by delivering individual products or entire systems for all your materials handling needs from storage to crystallisation from drying to blending and dosing from conveying to control and instrumentation What s more

    Original URL path: http://www.motan-colortronic.com/products.html (2016-05-01)
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  • Dosing & mixing
    powder Metal separators Proportioning valves Colortronic material loaders Controls Drying controls Conveying controls Dosing mixing controls Colortronic controls Storage Blanketing bin BB 60 Silos Jobs Service mo s corner Hotline Commissioning Training Maintenance Innovation Innovation award Innovation process How to apply Evaluation criteria Conditions of participation About us Us Vision Philosophy Values Goals Strength Organisation History motan news Exhibitions News motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Dosing mixing Volumetric dosing mixing units Gravimetric dosing mixing units Colortronic dosing mixing units Drying Crystallising Conveying Controls Storage Dosing mixing Compounded material is expensive but guarantees good results To be profitable blending needs to be done in house Accuracy and consistency of the blend are the key factors in determining product quality motan offers equipment for gravimetric or volumetric blending Benefits for gravimetric users include Full range of units for many different market sectors Units can be installed on fast cycling injection moulding machines with no loss of accuracy immune to vibration Intelligent controls on all units with full interface capabilities No time consuming and complicated calibration required Proof of amount and selection of

    Original URL path: http://www.motan-colortronic.com/products/dosing-mixing.html (2016-05-01)
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  • MINICOLOR V
    Fibres filaments Chemicals Products Dosing mixing Volumetric dosing mixing units Gravimetric dosing mixing units Colortronic dosing mixing units Drying Dry air dryer Hot air dryer Compressed air dryer Drying bins Colortronic dryer Crystallising Crystalliser Conveying Material loaders for granulate Material loaders for powder Metal separators Proportioning valves Colortronic material loaders Controls Drying controls Conveying controls Dosing mixing controls Colortronic controls Storage Blanketing bin BB 60 Silos Jobs Service mo s corner Hotline Commissioning Training Maintenance Innovation Innovation award Innovation process How to apply Evaluation criteria Conditions of participation About us Us Vision Philosophy Values Goals Strength Organisation History motan news Exhibitions News motan TV Industry 4 0 MIA SilentLine METRO G Sales terms Contact Your local partner Africa Asia Europe North America South America Oceania Contact form Dosing mixing Volumetric dosing mixing units MINICOLOR V MINIBLEND V SPECTROCOLOR V C FLEX M C FLEX ER CD 70 S CS 65 CT 22 CT 36 CS 120 Gravimetric dosing mixing units Colortronic dosing mixing units Drying Crystallising Conveying Controls Storage MINICOLOR V Volumetric dosing and mixing unit Mounted between the machine hopper and the feed throat of the plastics processing machine the MINICOLOR requires very little space A stainless steel cruciform

    Original URL path: http://www.motan-colortronic.com/products/dosing-mixing/volumetric-dosing-mixing-units/minicolor-v.html (2016-05-01)
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